|
|
Acknowlegement for some details goes to Mike Aaro, Peter Linssen, Volvo manuals and other enthusiasts worldwide. If you can add information or corrections to this page please email Anthony
B230
Engine configuration: 2.32
Litre (2,320 cc), Bore 96mm Stroke 80 mm, 4 cylinder, cast iron
block, alloy head with 8 valve overhead cam (belt driven), firing
order 1-3-4-2.
The three engine types are normally aspirated, light pressure turbo
& high pressure turbo.
Connecting Rods
(Con-rods) 9 mm cross section. Marked 'H' 9
mm cross section <89,90 'M' 13 mm cross section. Marked
'M' Pistons The B230FT OEM piston is "dishier"
at 4.5 mm deep VS the B230ET at 3.6 mm deep therefore
higher compression short skirt short
skirt <90 full skirt >90 full skirt Crankshaft Small
main bearing Ø
55.00 mm Ø
49.005 mm crank pins Thrust
bearing location at #3 journal 8 counterweights, 80 mm stroke Large
main bearing Ø
63.00 mm Ø
49.005 mm crank pins Thrust
bearing location at #5 journal same same same same same Block Thrust
bearing as above External clues 'K'
cast into block late 88, 89
only
(seen just below inlet manifold) Thrust
bearing as above External
clues Oil feed thread in block for turbos is
M14x1.5. Same for oil pressure switch. same Additional
external clue:- rounded tooth timing gear and
belt Block
Identification Casting date on exhaust side of block,
behind the alloy engine mount bracket (remove bracket to
gain access) Casting date location same, but also need
to check for letters cast into block (D, K, R, ?) Casting
date location same, but also need to check for letters cast
into block (D, K, L, R) L? 94 oil squirters Oil
squirters for piston
cooling NO oil squirters or provision to install
them Telltale
humps along the oil gallery on the exhaust side of the
casting <90 may not be drilled Telltale
humps along the oil gallery on the exhaust side of the
casting 93>
drilled, tapped and blanked, or squirters installed if
B230FT Freeze or Welch
plugs lens or disc type cup type ? same Cylinder
heads 530 530 and 531 same Oil / Mist
separator small large large Timing belt /
Pulley Early engines have square
teeth (93+) have rounded tooth timing gear and
belt Camshaft Slot at rear of camshaft to fit rear
mounted distributor Intermediate
shaft Gear for driving front mounted
distributor may be a blank and not machined (All 240's have
gear machined) Fuel
rail -
extra port if cold start injector is fitted - some have extra port for testing fuel
pressure (Schroder valve) Different years, slightly better
versions Different years, slightly better
versions Exhaust manifold early
ones have oxygen sensor mounting drilled and
tapped Later turbo versions have tubular
runners
B230
Engine YEAR
1985 - 1988.5
(B23 in 1984)
The new low friction design
1989 -
1992
1993
Onwards
(B230FB, B230FD)
13 mm cross section >90 'H'
Turbo pistons are dished
Click
to enlarge
Shows a comparison between B21 & B230 cranks. Not
shown is 85-88 low friction crank where thrust bearing is in
centre, rather than end.
(original pics SAM, Sweden)
(Extensively reworked in Photoshop)
Expect any
manner of surprises if the block is manufactured between
1989-92
- lens or disc type freeze plugs
- no humps along the oil gallery on exhaust side
- cup type freeze plugs
- 3 distinctive humps above the oil gallery on exhaust side
to accommodate oil squirters (the 4th is not so
readily discernable)
The dual runners
and general design is very good
NOTES:
Weight of turbo 4 cyl engine - approx 170 kg (375 1b)
B230FB - round-tooth timing belt, VX cam, 531 head, 131HP
Back to
Quick
Technical Index