First listed Feb.
2004 - Updated August 2008
531
HEAD - Volvo #1326783 - Found on the following 4
cyl engines: 1985 B23ET 760 turbo;
B230ET 760 turbo; 1991-92-93
240
& 940
B230FB
(non-turbo with VX3 cam), plus AQ151 Volvo Penta
marine engines. 530
HEAD - Volvo #1326777 - Found on nearly all B230
Engines - Turbo and non turbo. The
531
inlet port design is more advanced than the
530.
Looking straight at the pic, notice the port bias is tilted
to the left influencing flow to the left hand side, then it
rolls toward the right as it swirls up into the combustion
chamber (and past the spark plug). A1.
531
The lower fillets on
either side of valve stem have different shapes. Also see
pic below.

How to identify - Easy,
number is between 2nd & 3rd Exhaust
ports
General
production versions of the 4 cylinder B series cross flow
alloy head engines:
Note
1: 1984 B23ET turbo
came with 405 head (big coolant passage, although some
are small coolant passage); Note
2: the B23FT for USA
had a 398 head; Note
3: 531 head is small
coolant passage.
Due to inlet port design, the
531
head is a desirable item for higher performance engines.
All standard
turbo heads feature
exhaust valve stems that are partly filled with sodium
-> details below.
The curve of the inlet channel as it approaches the bowl is
referred to as a 'swan neck' (shape is slightly up
down and around)

The
530
inlet port has a rounded shape - straight in and up with
no port bias or flow enhancement

A2.
531
Inlet Port from
Top of
Chamber
clearly shows different fillet
shapes

A3.
531
Combustion Chamber
- Looking
inside the (left) inlet port, clearly shows the port
bias
EXHAUST
PORTS -
531
and
530
- There is very little visual
exhaust port difference between the 531
and 530.
The 531 has a good bowl and bottom radius that blends well into the
port. After the bowl, the port becomes rectangular with an
increasingly larger exit taper. The top shortside radius is virtually
non-existent (not good ?), and work is required to shape one, however
small, to get good flow transition.
Valve
diameters : Both
531
and 530
use the same valve sizes. Spark
plug points
towards the hot exhaust valve (good anti-knock
design). Combustion chamber Volume
: Blue
area
indicates the
531
chamber is larger around the exhaust valve than the
530
(Pink area). EXHAUST
VALVE - TURBO ALL MODELS
- Pic from Volvo Service Manual 1981 Quote from Volvo - "Exhaust
Valves are sodium filled and stellite coated. This provides
good durability despite the high temperatures which arise in
a turbo engine. The exhaust valves are
tubular and partly filled with sodium. When the engine is
running the sodium melts and is thrown back and forth in the
valve. In this way heat is transferred via the sodium from
the valve disc to the colder valve stem. The temperature of
the valve disc is therby reduced and its durability
increased." Sodium melts at 97.8°C. "The valves are stellited to
further increase durability. Stellite is a material which
has a very high heat resisitance." Important - "The
exhaust valves must not be machined in any way but may be
ground-in with paste against the valve seat. If they are
machined the stellite layer will be ground away and the
valves's heat protection will be reduced. Scrapped sodium
filled valves must not be mixed with normal scrap before the
sodium has been emptied. There is otherwise risk of
explosion when the valve melts." VALVE
SPRINGS -
Information on 3 different spring versions. Diameters are
listed under picture, Lengths much the same. The
531
HEAD uses a
large
diameter valve spring # 463739. Both the early 84-85
B23ET (turbo) and latter 91-93 B230FB (non turbo) use this
spring. Note: the
large
size is also found on a lot of early 240's with B21 & 23
engines with K-Jet.
Small -
The 85-89 B230
low-friction motors use a
small diameter valve
spring - and like nearly all the low-friction motors,
components had to be redesigned / beefed up again a few
years later ! Medium
- from approx
1993-94-onwards # VO-9135130 on the B230 530 head
engines. Info
Link SHIMS
- Overhead Cam Adjusting
Shims - Volvo
Engine B21, B23, B230
COMBUSTION
CHAMBER : Heart shaped,
swirl inducing, crossflow head
Exhaust Ø 35 (left) Inlet Ø 44
(right)
There is quite a
difference in spark plug angle between the 530 and
531. The 531
sits at a much lower
angle (layed over more) aimed more toward the exhaust
port than the 530. Good plugs are NGKBP7ES, or for
performance driving use cooler NGKBP8ES
Both combustion chambers measure 94 mm width across.
Cylinder bore is 96 mm dia for 2.3L.
Illustration by A.Hyde

Hmm, so modifying to a 5 angle valve grind might have a
service life tradeoff.
VALVE
SPRINGS

Volvo B21/23- some B230s -
B230 low friction - B230 Valve springs
Large 29 mm Outside Dia - Small 25.9 mm OD -
Medium 32.5 OD
The 530
HEAD
uses two
different spring sizes, say small
and medium.
Service kit - the small low-friction springs were revised to
a medium size spring and a 'service kit' # 271793
developed being available from your dealer (x8 req'd) . The
530 head 'service kit' contains one medium diameter spring
plus the larger top and bottom retainers.
Inlet valve Stem seals need to be bought separately (x4
req'd).
531 CASTING
FACTORY DIFFERENCE
Left 531 head from B230FB non
turbo 7 = day 6 = month 90 = year
(1990) Note at top of pic
H
1 cast Numbers located behind #4
spark plug Right 531 head from B230FB non
turbo 30 ? = day 3 = month 14 / 92 = likely week 14 of
year 1992 Note at top of pic
H
2 cast H1 , H2 different
foundries?


Spare Part
Numbers:
Head Gasket #1378646, Inlet manifold
gasket #1378879, Exhaust manifold to head gasket (set 4) #271704,
Throttle body gasket #1271488, Sealing ring (Water pump to head)
#1336255, Camshaft front seal #6842273, Nipple (or tailpiece) (3/8"
NPT thread) screws into head & connects to heater hose #976040,
Inlet valve #463395, Exhaust valve turbo #354724.
Other normally aspirated parts: exhaust stud x3 for exhaust manifold
to downpipe # 978343, flange lock nut with special copper insert to
suit 3 stud #977211, exhaust gasket for 3 stud (between manifold and
downpipe) #3531326, exhaust gasket (between head and manifold, same
as turbo) # 271704
Good friend, Philip Bradley, USA,
comments
on the 531
vs 530 differences
:
I have seen numbers for two 531 stock heads, and think the numbers I
have seen for the two 531 heads are reliable because they were
consistent with each other and with what I had heard and read in
general.
Inlet - Based on these numbers, the stock 531 head flowed
dramatically better than a stock 530 head on the intake side.
Exhaust - Exhaust side flowed almost exactly the same (within
1-2 cfm). Thus, whatever perceived casting advantages there may be in
the exhaust ports, in stock form, the 531 EXHAUST FLOW IS THE SAME
AS THE 530 EXHAUST FLOW. The stock 531 head is a great starting
point, but I would recommend investing some time and money on the
exhaust side. With a street driven turbo motor, it is generally
advisable to tighten up the intake to exhaust flow ratio over that
generally advised for a non turbo motor.
Note that Volvo did not do any
porting or change valve sizes for the turbo motors. The intake to
exhaust flow is already less than ideal for the turbo motor.
Obviously you can still make good power with it and run reliably for
years, but there is power and efficiency to be had if you are willing
to spend some time and money.
The 531 head definitely should get larger exhaust valves if used on a
turbo motor and the 530 head should if it is being more than very
lightly modified. The exhaust flow is valve limited much more than
port limited. Port all you want, but you still cannot get more
than about 123 cfm of air through a 35mm valve according to
Superflow.
As I understand, once the 530 combustion chamber is opened up to the 531 size (see pic above A.H.), the 531 will take no bigger valves than the modified 530. Neither can be opened further due to the piston bore size. The advantage in the 531 is that the intake flows more and perhaps that the intake and exhaust will both take more porting. The walls on a 530 definitely have limits and it is possible to hit water without too much effort. Maybe someone has details on the 531.
Don't be unhappy with your 530 or 531
head. You can still make great power with them, perhaps have better
low end torque if the porting job is well done and the cam well
chosen, and you can always turn up the boost a little to compensate.
Tom Bryant, USA writes about exhaust pressures
The exhaust gasses are at high velocity as they are expelled from the engine through the relatively small area of the exhaust valves. High velocity means that the exhaust gas has a high kinetic energy, which is equivalent to pressure, through the relationship described by the Bernoulli equation:
Pt=Ps+1/2*rho*V^2/Gc. That is, the "total pressure" is equal to the "static pressure" plus the "dynamic pressure."
A properly-designed exhaust system will have a greater area downstream of the exhaust valves, and will decelerate those exhaust gasses smoothly to recover as much of the kinetic energy as possible in the form of increased static pressure. This allows the static pressure at the exhaust valve to be as low as possible, thereby reducing the back pressure on the piston during the exhaust stroke, and extracting as much work as possible from the engine.
When the exhaust gas is expelled from the end of the tailpipe, its static pressure is essentially equal to that of the surrounding atmosphere, and the less pressure you have at the inlet end of the exhaust system, the greater the work output and efficiency of the engine.
An improperly designed exhaust system will not recover as much kinetic energy from the exhaust gasses and will be inefficient.
VALVE GRIND
RELIEF ANGLES - Some typical
VALVE grinding angles are 10 to 20 deg, 44.5 deg (the main
one), 60 to 70 deg. Valve SEAT
ANGLE - Volvo spec is 45 deg on seat.
Tech Talk - Head
Porting information
If you have 531 head information to
share, please contact Anthony
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